Tungaloy TCMT110204-PS NS9530 Cermet Turning Insert for High-Precision Steel Finishing

$42.53 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

american expressmasterpaypalvisaapple paygoogle payshopify pay
Order in the next [totalHours] hours %M minutes to get it between and
Description

Tungaloy TCMT110204-PS NS9530 Turning Insert

Premium Cermet Grade | High-Speed Steel Finishing | 0.4mm Radius

What is the best cermet insert for achieving a mirror finish on steel?

The Tungaloy TCMT110204-PS NS9530 is a premier triangular indexable insert engineered for the high-precision finishing of ISO P (Steel) materials. Unlike traditional carbide, the NS9530 Cermet grade provides exceptional chemical stability and resistance to oxidation, making it the ideal choice for high-speed machining where surface luster is critical. The -PS (Power Sharp) chipbreaker is specifically designed to handle light depths of cut, ensuring excellent chip control and preventing surface damage. 100% Made in Japan, this tool is the standard for CNC operators requiring dimensional accuracy and aesthetic brilliance.

NS9530 Cermet Grade

A titanium-based cermet that resists built-up edge (BUE). It maintains a sharp cutting edge much longer than coated carbide in high-speed finishing, resulting in superior surface Ra values.

-PS Finishing Breaker

The "Power Sharp" geometry features a highly positive rake angle. This reduces cutting force and vibrations, which is essential for thin-walled parts and small-diameter boring.

Precision 0.4mm Radius

The 0.4mm (04) radius provides a perfect balance between edge strength and the ability to machine fine corners, ideal for precision finishing of complex steel geometries.

Decoding TCMT110204-PS Technical Nomenclature

T
Triangular
C
7° Relief
M
M-Tolerance
T
Hole/Fix
11
11mm L
02
2.38mm Thk
04
0.4mm Rad.
-PS
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial Equivalent
Cutting Edge Length (L) 11.0 mm TCMT 21.51
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 1/64"

Recommended Cutting Parameters (NS9530 Cermet)

  • Cutting Speed (Vc): 120 - 280 m/min (Run fast for best finish)
  • Feed Rate (f): 0.05 - 0.20 mm/rev
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Pro-Tip: Cermet grades like NS9530 perform best in stable conditions without heavy interruptions. Use dry or with high-pressure air for maximum gloss.*

4. Product Applications

  • Final finishing of automotive transmission gears.
  • High-precision machining of alloy steel shafts.
  • Boring operations where tight tolerances are mandatory.
  • Finishing low-carbon steels where BUE is a common issue.

5. Tool Compatibility

Compatible with standard Tungaloy / ISO boring bars and turning holders designed for TCMT 1102 size inserts. Fits standard STFCR/L shanks for external and internal work.

7. Why Choose CNCHome-Beyond?

100% Genuine
Original Tungaloy Japan
B2B Technical Support
Expert CNC guidance
Rapid Shipping
Global logistics for factories
Factory Inventory
Stable supply for large orders

What Machinists Are Saying

⭐⭐⭐⭐⭐ "Best Surface Finish" - Klaus M., Germany
"We switched to NS9530 for our steel pins. The cermet grade gives a shine that carbide just can't match. Great quality."

⭐⭐⭐⭐⭐ "Precision at High Speed" - Steve D., USA
"Running these at 200 m/min on a CNC lathe. Dimensions are consistent box after box. Tungaloy Japan is reliable."

⭐⭐⭐⭐ "Great Chip Control" - Taro H., Japan
"The -PS breaker is very sharp. Chips are broken into small 6-shapes even at a very small depth of cut."

⭐⭐⭐⭐⭐ "Perfect B2B Experience" - Marcus V., Italy
"Fast delivery and genuine product. These inserts are excellent for finishing our stainless workpieces too."

⭐⭐⭐⭐⭐ "Mirror Surface" - Wei L., Singapore
"The 0.4 radius is perfect for fine detail. The surface gloss is amazing, almost like it was ground."

8. FAQ - Precision Machining Support

Q: Is NS9530 better than AH725 for steel?

A: NS9530 (Cermet) is superior for high-speed finishing and achieving a high-gloss surface. AH725 (PVD Carbide) is tougher and better for semi-finishing or interrupted cuts.

Q: Can I use this for boring small holes?

A: Absolutely. The -PS breaker reduces cutting pressure, making it an excellent choice for boring applications to minimize vibration.

Q: Does this fit my S-STFCR11 holder?

A: Yes, TCMT 1102 series is the standard size for all STFCR/L 11 style turning and boring tools.

Machinist Tip: Cermet vs. Carbide

For the ultimate surface finish and long tool life in high-speed finishing, choose **NS9530 Cermet**. It prevents workpiece material from welding to the edge, keeping parts clean and bright. For high-precision steel turning, **Tungaloy Japan** is the professional choice.

© Technical Data by cnchome-beyond.com - CNC Tool authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.