Tungaloy TCMT110204-PS T9125 CVD Coated Carbide Turning Insert for Steel Machining - BEYOND

Tungaloy TCMT110204-PS T9125 CVD Coated Carbide Turning Insert for Steel Machining

$64.37 USD

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Description

Tungaloy TCMT110204-PS T9125 Turning Insert

Premium CVD Coated Carbide | T9125 Versatile Steel Grade | 0.4mm Radius

What is the best carbide insert for versatile steel turning and finishing?

The Tungaloy TCMT110204-PS T9125 is a high-performance triangular turning insert engineered for high-precision finishing and semi-finishing of ISO P (Steel) materials. Featuring the T9125 CVD coated carbide grade, this insert offers a perfect balance of wear resistance and toughness, making it suitable for both continuous and slightly interrupted cuts. The 0.4mm corner radius (04) combined with the -PS (Power Sharp) chipbreaker provides excellent chip control even at light depths of cut. 100% Made in Japan, it ensures maximum productivity and dimensional stability for professional CNC operations.

T9125 Multi-Purpose Grade

Utilizing Premium PremiumTec surface technology, T9125 provides a smooth coating surface that resists built-up edge (BUE) and crater wear, ensuring long tool life across a wide range of steel alloys.

-PS Chipbreaker Geometry

The -PS breaker is designed with a highly positive rake angle to reduce cutting forces. It excels at breaking chips at small depths of cut, protecting the workpiece from heat and scratches.

High Thermal Stability

The CVD coating allows for higher cutting speeds (Vc) compared to PVD grades, significantly reducing cycle times in mass production environments.

Decoding TCMT110204-PS Model Specifications

T
Triangular
C
7° Relief
M
Tolerance
T
Hole/Fix
11
11mm L
02
2.38mm Thk
04
0.4mm Rad.
-PS
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Parameter Metric (ISO) Imperial (ANSI)
ISO Designation TCMT110204-PS TCMT 21.51-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S) 2.38 mm 3/32"
Corner Radius (RE) 0.4 mm 0.016"

Recommended Cutting Parameters (T9125)

  • Cutting Speed (Vc): 100 - 300 m/min (Optimized for Steel)
  • Feed Rate (f): 0.05 - 0.20 mm/rev
  • Depth of Cut (ap): 0.2 - 1.5 mm

*Machinist Advice: T9125 is the "All-Rounder". If you face light vibrations, reduce feed slightly while maintaining high speed.*

4. Primary Applications

  • General finishing and semi-finishing of carbon/alloy steels.
  • Boring operations for small to medium diameters.
  • Machining hydraulic components and automotive shafts.
  • Suitable for high-temperature continuous machining.

5. Tool Compatibility

Compatible with all standard TCMT 1102 / TCMT 21.5 holders. Common shanks include: S08K-STFCR11, S10K-STUCR11, and external STGCR11 series.

7. Why Choose CNCHome-Beyond?

100% Genuine
Tungaloy Japan Stock
Technical Expert
Industrial B2B Support
Bulk Inventory
Ready for Global Export
OEM/ODM
Beyond & OYYU Brands

What Our Global Customers Say

⭐⭐⭐⭐⭐ "Best Versatility" - Mark T., USA
"T9125 is the most consistent grade I've used for mixed steel batches. The 0.4mm radius gives a great finish on small parts."

⭐⭐⭐⭐⭐ "Reduced Tool Cost" - Lars H., Germany
"Switched from a competitor to Tungaloy. These inserts lasted 30% longer in alloy steel turning."

⭐⭐⭐⭐ "Smooth Cutting" - Tan W., Malaysia
"Very stable performance. No vibration during the finishing passes. Original stock, fast delivery."

⭐⭐⭐⭐⭐ "Mirror Surface" - Giovanni R., Italy
"The -PS chipbreaker is amazing. Chips break perfectly even at light depths. My parts look like they were ground."

⭐⭐⭐⭐⭐ "Professional Support" - Deepak S., India
"Beyond OYYU team helped us select T9125 for our boring project. Highly recommend their expertise."

8. FAQ - Machinist Support

Q: Can I use T9125 for interrupted cuts?

A: Yes. While T9115 is for continuous cutting, T9125 has better edge toughness, making it suitable for light interrupted cuts in steel.

Q: Is this insert compatible with standard boring bars?

A: Absolutely. It fits any holder designed for the TCMT 1102 / TCMT 21.5 size standard.

Tech Tip: T9125 for Versatility

For mixed production involving various steel types (4140, 1018, 4340), **T9125** is the superior choice over T9115 due to its increased fracture resistance. Use the **-PS breaker** for the best surface Ra in finishing applications. **Tungaloy Japan** quality you can trust.

© Technical Data by cnchome-beyond.com - Global CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.