Tungaloy VNMG160404-11 NS9530 Cermet Turning Insert | 35° Rhombic - BEYOND

Tungaloy VNMG160404-11 NS9530 Cermet Turning Insert | 35° Rhombic

$60.72 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy VNMG160404-11 NS9530 Cermet Insert

The Ultimate Finishing Solution for High-Gloss Steel Turning

Which insert is best for achieving a mirror finish on steel while maintaining tight tolerances?

The Tungaloy VNMG160404-11 NS9530 is a high-performance 35° rhombic negative insert specifically engineered for finishing operations. Utilizing the NS9530 Cermet grade, this tool provides exceptional chemical stability and resistance to built-up edge (BUE). Unlike traditional carbide, this cermet substrate maintains a sharp cutting edge for extended periods, resulting in superior surface integrity and "mirror-like" aesthetics. The -11 (Standard/Medium-Finish) chipbreaker is designed to control chips effectively at light depths of cut, preventing the "bird-nesting" effect common in precision profiling.

Decoding VNMG160404-11 Geometry

V
35° Rhombic
N
0° Relief
M
Tolerance
G
Hole/Slot
16
16mm Length
04
4.76mm Thk
04
0.4mm Rad

NS9530 Cermet Grade

Excellent oxidation resistance and high thermal conductivity. This grade is optimized for high-speed finishing of carbon and alloy steels.

Sharp Profiling

The 35° narrow profile allows for deep undercuts and intricate contours that 55° or 80° inserts cannot reach.

Superior Surface Finish

Low affinity for workpiece materials ensures the tool does not "smear," leaving a clean, bright finish on the part.

Metric vs. Imperial Comparison

Feature ISO Metric ANSI Imperial
Model Number VNMG160404-11 VNMG331-11
Inscribed Circle (I.C.) 9.525 mm 3/8"
Thickness 4.76 mm 3/16"
Corner Radius 0.4 mm 1/64"

Recommended Cutting Parameters (NS9530)

Cutting Speed (Vc) 120 - 300 m/min (390 - 980 SFM)
Feed Rate (f) 0.05 - 0.20 mm/rev (.002 - .008 ipr)

Required Tool Holders

Compatible with DVJNR/L, MVJNR/L, and SVJNR/L Series Holders

Browse Matching 35° Profiling Tool Holders

Typical Applications

  • Final dimension finishing on alloy steel shafts.
  • Profiling intricate shapes in automotive engine parts.
  • High-speed continuous cutting for mass production.
  • Achieving high surface quality in hydraulic components.

Machine Compatibility

Optimized for precision CNC Lathes including Citizen, Star, Tsugami, Haas, and Mazak. Best utilized in rigid setups to maximize the benefits of cermet toughness.

Tungaloy Grade Intelligence: NS9530 vs. Others

Grade Material Primary Benefit
NS9530 Cermet Balanced wear resistance & gloss finish for Steel.
GT9530 Coated Cermet Extended tool life at higher speeds.
T9215 CVD Carbide High-speed productivity but lower surface gloss.

Partner with BEYOND CNC

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Customer Testimonials

⭐⭐⭐⭐⭐ "Mirror Finish on 4140" - Thomas R., Germany
"The NS9530 grade is incredible. We were struggling with dull finishes on our alloy steel parts. These Tungaloy inserts leave a shine like no other carbide tool."

⭐⭐⭐⭐⭐ "Predictable Wear" - Michael S., USA
"Great for our Swiss-style CNC. We run thousands of small parts and the size stays consistent for the whole shift. Beyond CNC was quick to ship."

⭐⭐⭐⭐ "Sharp profiling" - Alessandro B., Italy
"The 35 degree V-shape is perfect for our deep undercut jobs. Much better than standard diamond shapes for this specific application."

Frequently Asked Questions

Q: Can I use NS9530 for heavy roughing?

A: No. Cermet is more brittle than carbide. It is strictly for finishing passes (ap < 1.0mm) where surface quality is the priority.

Q: Is it better to run Cermet dry or wet?

A: Cermet can be run dry to prevent thermal cracking, but if you use coolant, ensure it is a high-volume, continuous flow to keep temperatures stable.

Industrial Tip: Cermet Performance

To achieve the best results with **NS9530**, increase your cutting speed (Vc) rather than your feed rate. Cermet thrives at high velocities where heat actually helps the shearing action. **BEYOND CNC** - Industrial Strength Excellence.

© Technical Document Authored by Beyond Li - CNC Tooling Technical Director

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.