Tungaloy WBGT030104L-W08 NS9530 Cermet Turning Insert | Mirror Finish Micro Boring - BEYOND

Tungaloy WBGT030104L-W08 NS9530 Cermet Turning Insert | Mirror Finish Micro Boring

$75.08 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy WBGT030104L-W08 NS9530 Cermet Insert

Professional Micro Finishing | Mirror-Surface Cermet Technology

"Which insert is best for achieving a high-gloss finish on small-diameter steel bores?"

The Tungaloy WBGT030104L-W08 NS9530 is a specialized Cermet (Ceramic-Metallic) insert designed for precision micro-boring and finishing. Unlike traditional carbide, the NS9530 grade offers exceptional chemical stability and resistance to built-up edge (BUE), which is critical for maintaining surface integrity in steel alloys. The -W08 chipbreaker is precision-ground for finishing cycles, ensuring excellent chip control even at light depths of cut. With a 0.4mm (R1) radius, this insert provides the ideal balance between edge strength and the ability to produce mirror-like surface finishes in intricate internal geometries.

WBGT030104L-W08 Specification Decoder

W
80° Trigonal
B
5° Clearance
G
Tolerance
T
Hole/Clamp
03
3.8mm Length
01
1.58mm Thk
04
0.4mm Rad
L
Left Hand

Mirror Finish Grade NS9530

Uncoated Cermet grade optimized for finishing steel. It maintains high hardness at elevated temperatures, preventing built-up edge and surface smearing.

Precision W08 Chipbreaker

Ground-to-spec geometry for finishing. Excellent chip breaking performance in small diameters where swarf accumulation can damage surface finish.

80° Shape Stability

The 80-degree trigonal shape offers better vibration damping and cutting edge strength than 35° alternatives during internal boring cycles.

Metric vs. Imperial Technical Data

ISO Metric Model ANSI Imperial Model Inscribed Circle Nose Radius
WBGT030104L-W08 WBGT 1.20.81L-W08 3.97 mm (5/32") 0.4 mm (.016")

Optimized Cutting Parameters (Finishing)

Surface Speed (Vc) 80 - 250 m/min
Feed Rate (f) 0.04 - 0.12 mm/rev
Depth of Cut (ap) 0.1 - 0.5 mm

Precision Tool Holder Compatibility

Designed for Tungaloy S-SWBGL/R Boring Bars & TinyMini-Turn Series

Shop Compatible Micro-Boring Bars

Primary Applications

  • High-precision internal finishing of steel shafts.
  • Automotive injector and valve seat boring.
  • Medical component manufacturing (300 series stainless).
  • Watchmaking and micro-mechanical part finishing.

Compatible Equipment

Seamless integration with Swiss-type lathes (Citizen, Star, Tsugami) and precision CNC turning centers from DMG MORI, Okuma, and Haas.

Tungaloy Grade Performance Matrix

Grade Material Key Performance
NS9530 Cermet Best Surface Finish & Anti-Adhesion.
GH110 PVD Carbide Max Wear Resistance for Cast Iron.
SH730 PVD Carbide Toughness for Stainless & Titanium.

Why Partner with BEYOND Industrial?

100% Original
Genuine Tungaloy Certified
Global Logistics
Fast Export from HK & CN Hubs
CNC Expertise
Director-Level Technical Support

Verified Industrial Feedback

⭐⭐⭐⭐⭐ "Mirror Surface Every Time" - James H., USA
"We use this on our Citizen Swiss lathes for finishing internal bores in alloy steel. The surface gloss is unmatched by standard carbide."

⭐⭐⭐⭐⭐ "Stable Dimensions" - Dieter S., Germany
"NS9530 is incredibly stable. We can run 500 parts without seeing any drift in tolerance. Excellent cermet grade from Tungaloy."

⭐⭐⭐⭐ "Great Chip Control" - Yuki M., Japan
"The -W08 chipbreaker works perfectly in micro boring. No bird-nesting issues inside the hole. Very reliable."

Technical FAQ

Q: Can I use NS9530 for interrupted cuts?

A: Cermet is more brittle than carbide. It is highly recommended for continuous finishing. For light interruptions, ensure the setup is extremely rigid.

Q: What does the 'L' signify in the model number?

A: This is a Left-Hand orientation insert. It must be paired with left-hand boring bars or tool holders.

Industrial Tip: Surface Integrity

To maximize the performance of **Tungaloy NS9530**, maintain high cutting speeds (Vc). Cermet thrives when heat is generated at the shear zone but not transferred to the tool body. **BEYOND CNC** - Your Precision Partner.

© Authored by Beyond Li - CNC Technical Director

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.